480 minutes
Rough Pass – 1/8" End Mill
Feed Rate: 46.8 in/min
Plunge Rate: 9 in/min
Depth Per Pass: 0.0625 in
Detail Bit – 60 Degree V-Bit
Feed Rate: 52 in/min
Plunge Rate: 9 in/min
Depth Per Pass: 0.0625 in
10 minutes
Flip piece and add Key Holes in Back
Use Key Hole Bit: 3/8" Diameter
15 minutes
3 coats on front prior to painting:
I use the following:
Minwax – Waterbased – Polycrylic – Clear Satin
(30 minutes between coats)
10 minutes
Route outer edge with 1/4" round over bit
15 minutes
Peal off Oramask (using small Exacto knife if needed.)
20 minutes
Sand exposed wood front and back
Using 220 grit
10 minutes
Blow off dust
Wipe down with damp micro-fiber rag
15 minutes
3 coats front and back
I use the following:
Minwax – Waterbased – Polycrylic – Clear Satin
(30 minutes between coats)
Let dry and you are done!
Glenn Watson
Walter K Hurd
Block Cop